Tube filling Machine AB220
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Tube filling Machine AB220
Tube filling Machine AB220
More-Details:
| I.specification： |
- ‧ Servo-driven filling system
- ‧ Filling volume is set from HMI
- ‧ Filling capacity： 15-30 ml
- ‧ Tail cut according to different shape Requirements
- ‧ Voltage: 3-phase：380／220V；50／60HZ
- ‧ Air pressure: 5 bar流量130L/min
- ‧ Option Heating function according to filling requirements
- ‧ Operating system: PLC+HMI
- ‧ Machine size: L1200mm*W900mm*H2300mm
- ‧ Machine weight:650kg
- ‧ Operating procedures : Set Production quantity. >Replace date stamp >Start production
| II.Runner schematic diagram： |
| III.Tail cut style： |
| IV.AB220 Machine main unit name |
| V.AB220 Work station layout |
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Main PARTS: 1.SILICONE PASTE PUSH OUT MACHINE BY HYDRAULIC SYSTEM.2.FILLING MACHINE MACHINE SIZE: HYDRAULIC PUSH OUT MACHINE : LENGTH:1.2M WIDTH:1.5M HIGH:3.0M.FILLING MACHINE: LENGTH:2.3M WIDTH:1M HIGH:1.83M. MASTER FUNCTION: MAX PRESSURE:35TONSFILLING RECYCLING CAPACITY PROBABLY:18~26 PCS/MIN.FILLING VOLUME TOLERANCE ±0.5％. MAIN EQUIPMENT: HYDRAULIC SYSTEM FOR SILICONE PUSH OUT MACHINE: MAX PRESSURE ABILITY 35TONS. HYDRAULIC MOTOR:7.5HP OIL PRESSURE 140KG/CM2. HYDRAULIC OIL:#68 COOLING SYSTEM TO CONTROL OIL TEMPERARURE. OIL TEMPERATURE MUST KEEP BELOW 50℃. CYLINDER DIAMETER 180Ø,LENGTH 1100MM MAX PRESSURE 140KG/CM2. THE CIRCLE PALLET OF SILICONE PRESSURE HAVE TWO O TYPE RING WHICH MADE BYRUBBER.DO NOT USE SHARP-POINTED TOOLS OR FIRE TO CLEAN. THE SILICONE TUBE CLIP-ON HOLDER MUST OPERATOR OTHERWISE. THE HYDRAULIC CYLINDER AXLE CENTER WILL BE DESTROY. THE O TYPE RING. WHICH MAKE FROM FINESIL TECHNOLOGY, EACH ONE. 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(3)THE THREE WAY VALVE IS MADE BY STAINLESS STEEL. THE FILLING NOZZLE IS MADE BY STAINLESS STEEL.THE INNER CORE IS TO CLEAN. 1.THE FILLING MACHINE CONTROL SYSTEM USE MITSUBISHI PROGRAM LANGUAGECONTROLLER(PLC) + MAN MACHINE INTERFACE(MMI). 2.THE FUNCTION OF MAN MACHINE INTERFACE(MMI): DURING PRODUCTION.IF THERE ARE SOMETHING ERROR THE PROGRAM LANGUAGE CONTROLLER (PLC)WILL STOP WHOLE SYSTEM AND SHOW ERROR MESSAGE ON MAN MACHINE INTERFACE(MMI).THE MMI CAN RECOMMEND HOW TO TROUBLE SHOOTING.OPERATOR MUST SOLVE THE PROBLUMAND THEN CONTINUE PRODUCTION. Filling Step: a.Put a cartridge on the clip b.The detector of cartridge is active and cartridge clip is active,then CARTRIDGE CYLINDER forward and nozzle inside the cartridge,also the obstructing cylinder forward. c.STUFF CYLINDER forward, then the Air exhaust from cylinder to release rear pressure,the cylinder under FREE condition. The exhaust time is adjustable, minimum 0.01 second.Once, exhaust time was over, the hydraulic COUNTING CYLINDER is active, when the glue besqueezed into cartridge, at same time, the STUFF CYLINDER be push back.After stuff action was completed, a limit switch will be active, means stuff over. d.STUFF TIME is adjustable, to completely squeeze the glue. Once time out,the stuff cylinder will turn back to stand-by position. 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Plunger Storage Tank:Tank made by stainless steel#304, thickness 1.5mm, capacity 3000pcs. (2.) Plunger Filter Conveyer:Filter conveyer chain made by stainless steel. Fuselage is cover with 2mm stainless steel. Capacity 38pcs/min. (3.) Cartridge Slide Chute:The chute is made by stainless steel, covered with oil absorption wool, capacity 30 plungers. 3. Horizontal Moving Unit Horizontal Moving Unit use # 2060R special chain, can transport 100times/min. Using separator to locate the position. Locating fast and accurately, as the improved model of displacement. 4. Filling / Deliver Cartridge System Main Parts: (1.)FESTO Cylinder (25ψ*240mm)MMain Parts:(2.)FESTO Locate Position CylinderThe time and speed of cutting is the key to the silicone cutting perfectly or not. Although this machine is fully automatic, the operator must be aware of the coordination between both speed and time. 5. Plunger Push Unit Main Parts: (1.)Plunger Push Cylinder (FESTO 63ψ*200mm)Main Parts: (2.)Plunger Clip Cylinder (FESTO 12ψ*10mm)Main Parts: (3.)Plunger Detect Cylinder (FESTO 8ψ*80mm) The pressure of pushing plunger are tidily connect with the result if any air bubble remains in the cartridge. The plunger push cylinder is capable with a regulators, to adjust the pressure to an appropriate limit.The plunger detect cylinder is to detect the plunger push process function well, if not, it will alert and the machine will stop. 6. Pressure Measurement Unit Pressure Measurement Unit Divide In Two Parts: (1.) Hydraulic Measure BarrelUsing 63ψhydraulic cylinder for thrusting, screw nut above the hydraulic cylinder is used to adjust the volume. The barrel is ψ100, chromium plating surface. The piston’s surface is covered with chromium plating also. Please keep the silicone oil within the piston remain, in order to cut down the wear and tear. (2.) Three way valve: Three way valve is made of stainless steel. Please be careful with the copper axis inside the three way valve. It must not be tap to protect the surface, so as not to damage the precision. 7. Filling Nozzle Parts: The Filling Nozzle Parts Divide In Two Parts: (1.) Inner Core:The core is made of stainless steel, connected with three way valve and empty cartridge. The inner core is stationary, only remove to wash when changing color. The smoothness of inner core is important to the process of pushing the silicone into the cartridge. Please make sure removing the residue silicone entirely when cleaning. (2.) Outer Core:The outer core is made of stainless steel. In charge of cutting the silicone. The size of outer core is smaller than inner core. Driving by clutch-brake motor, it will spin very fast , and the tube screw will reverse in another way. (3.) Cutting Power GroupThe cutting power group is composed of a 1/2 HP motor, a set of timing pulley and a break clutch. 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