Upright bottle filling machine SF-120
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Upright bottle filling machine SF-120
Upright bottle filling machine SF-120
More-Details:
| I.Specification： |
- ‧ filling range :300ml—1200ml
- ‧ suited for filling Hairspray, solder paste, grease, silicone raw materials, etc...
‧ Or any non-flowing raw materials can be filled - ‧ Used for quantity filling of raw materials with high viscosity
- ‧ During the filling process, the bottle is lowered synchronously to avoid the accumulation of bubbles in the content.
- ‧ Use volumetric filling system.
- ‧ Control system: PLC+HMI
- ‧ Machine size: L1050mm x W900nn x H2114mm
| II.SF-120 Filling system Layout： |
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Plunger Storage Tank:Tank made by stainless steel#304, thickness 1.5mm, capacity 3000pcs. (2.) Plunger Filter Conveyer:Filter conveyer chain made by stainless steel. Fuselage is cover with 2mm stainless steel. Capacity 38pcs/min. (3.) Cartridge Slide Chute:The chute is made by stainless steel, covered with oil absorption wool, capacity 30 plungers. 3. Horizontal Moving Unit Horizontal Moving Unit use # 2060R special chain, can transport 100times/min. Using separator to locate the position. Locating fast and accurately, as the improved model of displacement. 4. Filling / Deliver Cartridge System Main Parts: (1.)FESTO Cylinder (25ψ*240mm)MMain Parts:(2.)FESTO Locate Position CylinderThe time and speed of cutting is the key to the silicone cutting perfectly or not. Although this machine is fully automatic, the operator must be aware of the coordination between both speed and time. 5. Plunger Push Unit Main Parts: (1.)Plunger Push Cylinder (FESTO 63ψ*200mm)Main Parts: (2.)Plunger Clip Cylinder (FESTO 12ψ*10mm)Main Parts: (3.)Plunger Detect Cylinder (FESTO 8ψ*80mm) The pressure of pushing plunger are tidily connect with the result if any air bubble remains in the cartridge. The plunger push cylinder is capable with a regulators, to adjust the pressure to an appropriate limit.The plunger detect cylinder is to detect the plunger push process function well, if not, it will alert and the machine will stop. 6. Pressure Measurement Unit Pressure Measurement Unit Divide In Two Parts: (1.) Hydraulic Measure BarrelUsing 63ψhydraulic cylinder for thrusting, screw nut above the hydraulic cylinder is used to adjust the volume. The barrel is ψ100, chromium plating surface. The piston’s surface is covered with chromium plating also. Please keep the silicone oil within the piston remain, in order to cut down the wear and tear. (2.) Three way valve: Three way valve is made of stainless steel. Please be careful with the copper axis inside the three way valve. It must not be tap to protect the surface, so as not to damage the precision. 7. Filling Nozzle Parts: The Filling Nozzle Parts Divide In Two Parts: (1.) Inner Core:The core is made of stainless steel, connected with three way valve and empty cartridge. The inner core is stationary, only remove to wash when changing color. The smoothness of inner core is important to the process of pushing the silicone into the cartridge. Please make sure removing the residue silicone entirely when cleaning. (2.) Outer Core:The outer core is made of stainless steel. In charge of cutting the silicone. The size of outer core is smaller than inner core. Driving by clutch-brake motor, it will spin very fast , and the tube screw will reverse in another way. (3.) Cutting Power GroupThe cutting power group is composed of a 1/2 HP motor, a set of timing pulley and a break clutch. The motor keep running , when the clutch run, can reach high speed cutting immediately. V.CONTROL SYSTEM A.The Program Language Controller (PLC) Control Whole Production Process.B.The Function of Man Machine Interface (MMI): 1.Parameter Modification2.Manual & Semi-Auto3.Showing Error Massage4.Showing the Method of Trouble ShootingC.Auto Detect Function1.Mistake Direction of Cartridge2.Cartridge Shortage3.Silicone Filling Shortage4.Plunger Shortage5.Mistake Direction of Plunger6.Located Position Error7.Exit Crowed *When the error above accrue, the Program Language Controller (PLC) will stop all system and show error message on the Man Machine Interface (MMI) with recommendation of trouble shooting. The machine will only re-operate when the problem has been solve.
