Tube filling Machine SPD2000E
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Tube filling Machine SPD2000E
Tube filling Machine SPD2000E
More-Details:
| I.Introduction: |
- 1.SPD2000E Is a simple operation model. for filling high viscosity glue.
- 2.Ascending filling is used, During the filling process, the tube is lowered synchronously to avoid the accumulation of bubbles in the content.
- 3.The pressure and temperature of the storage barrel can be adjusted according to the concentration of the glue.
- 4.SPD2000E The size of the hose storage tank can be adjusted), auto in to the tube to frame,sensor detects tube printed mark It is automatically positioned.
| II.Runner schematic diagram |
| III.Machine specification |
- 1.Tube dia.： 12.5mm(according to customer demand.)
- 2.Tube length： MAX 150mm
- 3.Filled quantity： 5-50 ml
- 4.capacity： 30-40 pcs/min
- 5.motor： 2H
- 6.Voltage： 3-phase：380／220V；50／60HZ
- 7.Air pressure： 5 bar Flow rate 25L/mi
- 8.Weight： net weight 550kg
- 9.Dimensions： 1660（L）×1058（W）×2100（H）mm
- 10.Material: 3-way vlaves,SUS304.Filling cylinder:SUS304(SUS303)
- 11.Checking: orientation of printing on AL tubes.
- 12.Control : by PLC.
| IV.Unit name |
| V.Machine structure |
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FILLING MACHINE DEVICE: CARTRIDGE PLACE SHELF 1.FILLING CUTTING SYSTEM 2.PLUNGER SUPPLY SYSTEM 3.PLUNGER PUSH UNIT 4.CARTRIDGE MOVING UNIT 5. PRINTING UNI TRINTING UNIT 6.VOLUME MEASUREMENT UNIT 7.FILLING NOZZLE PARTS and STUFF BASE 8.CONTROL SYSTEM 9.PRINTER (OPTION) FILLING CUTTING SYSTEM Manually place the empty tube to the empty tube support seat, press the start button to stat automatically filling. Will automatically cut and return after filling, the mode is the same as the automatic filling machine PLUNGER SUPPLY SYSTEM PLUNGER SUPPLY SYSTEM DIVIDE THREE PARTS: 1.PLUNGER STORAGE TANK & CONVEYOR 2.PLUNGER BUFFER SLIDE 3.PLUNGER FIRM MOLD (1)PLUNGER STORE TANK & CONVEYOR: PLUNGER STORE TANK CAPACITY:500 PIECE(2)PLUNGER BUFFER SLIDE:BUFFER SLIDE MADE BY STAINLESS STEEL HERE ARE SOME WOOL INSIDE TO ABSORB OIL AND ABOUT 20 PIECE BUFFER (3)PLUNGER SUPPORT MOLD: PLUNGER SUPPORT MOLD BY INCOOPERATE INTO ASSEMBLY PLUNGER PUSH UNIT MAIN PARTS:PUSH CYLINDER(FESTO 63Ø*200MM) PLUNGER CLIP CYLINDER (FESTO 12Ø*10MM) PLUNGER OK/NG DETECT CYLINDER (FESTO 8Ø*80MM) THE AIR BUBBLE OF INSIDE CARTRIDGE CAUSE OF AIR PRESSURE SO MUST ADJUST SUITABLE.THE FUNCTION OF PLUNGER OK/NG DETECT CYLINDER IS TO CHECK SOME ERROR OF PLUNGER.IF THERE ARE SOME TROUBLE HAPPEN IT WILL SHOW ON TOUCH SCREEN & THE MACHINE STOP. Cartridge Moving Unit When the plunger pushing action is completed, the horizontal movement mechanism automatically moves the finished product to the printing position, and pushes the finished product to the slide, so that the finished product slides into the prepared finished product box. SILICONE MEASURE UNIT DIVIDE TWO PARTS: 1.MEASURE TANK 2.THREE WAY VALVE (1)MEASURE TANK: HYDRAULIC CYLINDER 63Ø*200MM IS THE MAIN PUSH POWER.SCREW NUT ABOVE HYDRAULIC CYLINDER CAN ADJUST SILICONEVOLUME.SURE-TANK100ØDIAMETER AND PISTONE ARE TING CHROMIUM.TTENITON TO INSIDE EASURE-TANK.KEEP CONE OIL ON FULL TO AVOID PISTON & MEASURE-TANK TORY. (2)THREE WAY VALVE: THERE IS A COPPER AXLE CENTER INSDE THREE WAY VALVE.DO NOT KNOCK ON IT SURFACE OTHERWISE IT WILL LOSE EXACT TOLERANCE.THE THREE WAY VALVE INSIDE SURFACE CAN NOT TO DESTORE WHEN YOU CLEAN SILITONE.THERE ARE TWO PACKING ORING BOTH SIDES THE THREE WAY VALVE WHAT CAN AUTOSUPPLY OIL TO LUBRICATE & AVOID SILICONE TO CONGEAL. (3)THE THREE WAY VALVE IS MADE BY STAINLESS STEEL. THE FILLING NOZZLE IS MADE BY STAINLESS STEEL.THE INNER CORE IS TO CLEAN. 1.THE FILLING MACHINE CONTROL SYSTEM USE MITSUBISHI PROGRAM LANGUAGECONTROLLER(PLC) + MAN MACHINE INTERFACE(MMI). 2.THE FUNCTION OF MAN MACHINE INTERFACE(MMI): DURING PRODUCTION.IF THERE ARE SOMETHING ERROR THE PROGRAM LANGUAGE CONTROLLER (PLC)WILL STOP WHOLE SYSTEM AND SHOW ERROR MESSAGE ON MAN MACHINE INTERFACE(MMI).THE MMI CAN RECOMMEND HOW TO TROUBLE SHOOTING.OPERATOR MUST SOLVE THE PROBLUMAND THEN CONTINUE PRODUCTION. Filling Step: a.Put a cartridge on the clip b.The detector of cartridge is active and cartridge clip is active,then CARTRIDGE CYLINDER forward and nozzle inside the cartridge,also the obstructing cylinder forward. c.STUFF CYLINDER forward, then the Air exhaust from cylinder to release rear pressure,the cylinder under FREE condition. The exhaust time is adjustable, minimum 0.01 second.Once, exhaust time was over, the hydraulic COUNTING CYLINDER is active, when the glue besqueezed into cartridge, at same time, the STUFF CYLINDER be push back.After stuff action was completed, a limit switch will be active, means stuff over. d.STUFF TIME is adjustable, to completely squeeze the glue. Once time out,the stuff cylinder will turn back to stand-by position. At same time, CUTTER CLUTCH active,once cut time was over, both STUFF CYLINDER and OBSTUCTING CYLINDER will turn back to stand-by position.STUFF CLIP open. e.3-way valve start to active and re-fill the glue,thus COUNTING CYLINDER turn back to stand-by position. f.When the filling step finished, taking the cartridge to Plunger Station g.The action of Stuff and Plunger is operated at same time.Once the cartridge was detected atPlunger Station, the PLUNGER CYLINDER will be active and insert the plunger into the cartridge.When PLUNGER CYLINDER forward to set position,will idle a while(adjustable),then PLUNGER CYLINDERturn back to stand-by position.There is a detector at front of PLUNGER CYLINDER,if active which meanssilicone quantity shorted. h.After plunger, operation conveyor moves again to next step for printing. Once the cartridge was detectedat Print Station, print cylinder will forward and (cartridge rotate) motor active, fix plate push down andholding the cartridge, then JET PRINTER active. The operation time of printer will be set by PLC.After time out,print cylinder turn back to stand-by position, motor stop.i.operation conveyor moves again to next step. Finally, the cartridge (finished product)will be rolling to package table.Red word section describes is manual operation
